Services de tournage CNC
Nous fournissons rapidement, Les services de virage CNC de précision comprennent des conseils et un support client approfondis, Du début à l'achèvement de la partie.
One-time CNC turning
Our CNC turning services capabilities
Parts with rotating surfaces that require precision
If your part requires concentricity control, Stable circular runout and precise thread profile, Then turning is the right process.
Automated and cost-effective
CNC lathes are highly automated, Provide efficient production, Can reduce labor intensity; CNC turning operations are highly scalable, This makes this cost-effective process adaptable to both small and high-volume production.
Wide range of compatible metal and plastic materials
Materials for CNC turned parts can be chosen from an extremely wide range of metal and plastic materials. Par exemple, Metals include aluminum, acier, Acier inoxydable, laiton, cuivre, Alliage de magnésium, Alliage en titane, etc., and plastic ABS, Pom, Jeter un coup d'œil, Acrylique, Nylon etc.
CNC turning is the process of cutting material from a rotating workpiece using a linear path tool on a CNC lathe. In simple terms, The main component involved in this process is the rotating spindle, workpiece fixed on chuck, and tools mounted on the tool holder.
CNC lathe is one of the most widely used CNC machine tools at present. It is mainly used for the inner and outer cylindrical surfaces of shaft parts or disc parts, Conical surface, Complex surfaces of revolution and cylinders, Taper thread and other cutting processing, and capable of grooving, forage, Expansion, Reaming and boring, etc..
Machine shop in Wake, We have the ability to produce custom parts of complex and critical dimensions through CNC lathe machining, Providing high quality metal or plastic turned parts, For rapid prototyping or low-volume production.
Precision shaft parts processing
CNC turning can process various shaft parts with high precision, Such as motor shaft, transmission shaft, Gear shaft, etc.. With precise programming and toolpath control, Shaft diameter tolerances can be guaranteed, Cylindricity, Straightness and other geometric accuracy requirements, Meet the needs of high-speed rotation and precision transmission.
Disc parts processing
For flange, Gear plate, Brake discs and other disc parts, CNC turning has efficient machining capabilities. Can quickly complete the outer circle of the disk, inner hole, Processing of end faces and other parts, Ensure the flatness of parts, Accuracy requirements such as parallelism and coaxiality, En même temps, complex contour machining and thread machining can be realized.
Thread processing
Whether standard thread or special thread, CNC turning can be processed accurately. Setting thread parameters programmatically, Such as pitch, tooth angle, Thread depth, etc., Can ensure the accuracy and quality of threads. en même temps, CNC turning can also realize multi-thread processing, Améliorer l’efficacité de la production.
Complex surface processing
With advanced CNC systems and tool path planning software, CNC turning can produce complex curved parts, Such as spherical parts, Curved parts, etc.. Through multi-axis linkage and high-speed cutting, High-precision curved surface processing can be achieved, Meet Aerospace, Demand for complex parts in fields such as medical devices.
Small batch custom processing
For low-volume custom parts processing, CNC turning has great advantages. Can be programmed and debugged quickly, Adapt to the processing requirements of different parts, No need to make a lot of special jigs and molds, Reduce production costs and production cycle. en même temps, CNC turning can also ensure the accuracy and consistency of low-volume parts.
Processing of difficult-to-machine materials
CNC turning can process a variety of difficult-to-machine materials, Such as high temperature alloy, Alliage en titane, Acier inoxydable, etc.. By choosing the right tool and cutting parameters, Can effectively overcome the processing problems of difficult-to-machine materials, Improve processing efficiency and quality. en même temps, CNC turning also enables precision machining of hard and brittle materials, such as ceramic, glass etc.
Afin de vous permettre de ressentir intuitivement notre force d'usinage CNC, Voici quelques-uns de nos résultats du projet passé, et composants de démonstration soigneusement conçus par des ingénieurs professionnels. Notre équipe a démontré une flexibilité exceptionnelle avec tous les types de composants usinés CNC. donc, Si vous recherchez une entreprise d'usinage CNC pour votre projet, Alors tu n'as plus à courir!
Advanced CNC machine tools
Our CNC machining capabilities include CNC turning, Moulin CNC, Advanced processing technologies such as turning and milling composite. This ensures high precision of your parts and high efficiency of production, and can quickly, Efficient, Economically convert single-piece prototyping to series production.
Additional value-added services
We strive to provide additional customized manufacturing to our diverse customer base, Includes expanded secondary processing and surface treatment capabilities. Par exemple, electric spark, coupe de fil, Anodisation, passivation, placage, Dusting, traitement thermique, and final product assembly, etc..
ISO 9001 attestation
Our manufacturing plant is ISO certified, This means any machined parts go through an extensive set of quality checks.
Experienced technical team
Our experienced team specializes in producing high-precision components for industries with stringent quality standards and tight tolerance requirements.
Excellent customer support
We are committed to fully meeting the unique needs of each customer by continually improving our operations and adopting new technologies. Entrust your parts to a partner willing to provide unprecedented support for your parts.
Basic types of CNC turning processes
Turning has a wide range of processes, Can complete various types of surface processing of internal and external rotary bodies, Such as cylindrical turning, Internal turning, Conical turning, Cutting and grooving, Car end face, Ennuyeux, Reaming, forage, Moletage, Thread processing etc.
Que vous ayez besoin d'un petit nombre de pièces ou 10000 Plusieurs objets de production qui sont finalement mis en service, L'usinage CNC est une méthode de fabrication idéale. Voici les services CNC personnalisés que nous lançons.
By Rapidefficient, Vous pouvez compléter la fabrication de produits en peu de temps, afin de pouvoir entrer rapidement sur le marché.
La fabrication efficace des moisissures est un moyen rentable, Capable de combler l'écart entre la production d'échantillons et la production de masse. Laissez rapidement vos produits occuper le marché.
Pour les projets personnalisés, Notre équipe professionnelle vous aidera à obtenir les meilleurs produits en termes de qualité et d'efficacité.
Faites vos pièces maintenant
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FAQ
Dimensional accuracy issues
1. Usure: Tools will gradually wear during machining, Provoque des changements dans les dimensions de traitement. Tool wear needs to be checked regularly, Replace tools promptly.
2. Les paramètres de coupe sont déraisonnables: vitesse de coupe, Improper settings of parameters such as feed and cutting depth, May cause size deviations. Should be based on the workpiece material, Reasonably adjust cutting parameters based on factors such as tool type and processing requirements.
3. La précision des machines-outil diminue: after long term use, The accuracy of machine tools may decrease, Affects the accuracy of processing dimensions. Machine tools need to be maintained and calibrated regularly, Ensure the accuracy and stability of machine tools.
Surface quality issues
1. vibration pattern: The vibration generated during the machining process will form vibration patterns on the surface of the workpiece, Affect surface quality. Possible causes include tool wear, Improper cutting parameters, Workpiece clamping is unstable, etc.. The cutting parameters can be optimized by, Changer d'outil, Strengthen workpiece clamping and other methods to reduce vibration marks.
2. Roughness does not meet requirements: Surface roughness is an important indicator to measure the surface quality of workpieces. If the roughness does not meet the requirements, Possibly due to tool wear, Improper cutting parameters, Caused by improper use of cutting fluid and other reasons. Need to be adjusted according to specific circumstances.
3. burn: During high-speed cutting, Due to excessive cutting heat, May cause burns on the workpiece surface. Appropriate cutting parameters and tools should be selected, And use effective cooling methods to reduce cutting heat.
Tool problem
1. Tool breakage: Tools may break during machining, This may be due to tool quality issues,Cutting parameters are too high, Caused by tool collision and other reasons. You should choose tools with reliable quality, And set cutting parameters reasonably, Avoid tool collisions.
2. Too much tool wear: If the tool wears out too quickly, Will increase processing costs and downtime. Possible causes include improper cutting parameters, The workpiece material has high hardness, Improper use of cutting fluid, etc.. Need to be adjusted according to specific circumstances.
Programming questions
1. program error: Programming errors can lead to machining errors or machine tool failure. before programming, Procedures should be carefully checked for correctness, And conduct simulation processing to ensure the reliability of the program.
2. Tool path is unreasonable: Tool path planning directly affects processing efficiency and quality. If the tool path is unreasonable, May result in long processing times, Problems such as poor surface quality. Should be based on the shape and processing requirements of the workpiece, Planifier correctement les parcours d'outils.
Workpiece clamping issues
1. Insufficient clamping force: If the clamping force is insufficient, The workpiece may move during processing, Leading to processing dimensional deviation or surface quality problems. should be based on the shape and size of the workpiece, Reasonable selection of clamping methods, And make sure the clamping force is sufficient.
2. Clamping deformation: Excessive clamping force may cause deformation of the workpiece, Affecter la précision du traitement. Lors du serrage de la pièce, Attention should be paid to controlling the clamping force, Avoid clamping deformation.
Other questions
1. Cutting fluid problem: Improper selection and use of cutting fluid may affect machining quality and tool life. Should be based on workpiece material and processing requirements, Choose the right cutting fluid, and properly use and maintain the cutting fluid system.
2. Operator skills issues: The skill level of the operator directly affects the processing quality and efficiency. Training and skill improvement of operators should be strengthened, Ensure operators are proficient in CNC turning technology.
1. Usinage de haute précision
The CNC system can accurately control the movement trajectory and cutting parameters of the tool, Achieve high-precision processing. Parts with extremely tight tolerances can be machined, Meet the needs of industries with extremely high precision requirements, comme l'aérospatiale, Équipement médical, etc..
High repeatability, For mass produced parts, Ability to ensure dimensional consistency of each part, Greatly improve product quality.
2. High efficiency production
Haut degré d'automatisation, Continuous processing possible, Reduce manual intervention, Improved production efficiency. The operator only needs to program, Clamping workpieces and monitoring the machining process, etc., Greatly reduces labor intensity.
Quick tool change system and multi-axis linkage function, Multiple processes can be completed in one clamping, Reduces the number of loading and unloading of workpieces, Shortened processing cycle.
3. Complex shape processing capabilities
Able to process parts of various complex shapes, like a curve, Surface, Thread etc., by programming, Complex tool paths can be implemented, Meet the processing needs of parts of different shapes.
For parts with special requirements, Such as thin-walled parts, Pièces de forme spéciale, etc., CNC turning processing can also be easily handled, Ensure processing quality.
4. Grande flexibilité
Easy to program, Can be quickly programmed and adjusted according to different part requirements. For small batches, Various production tasks, has great advantages.
Can be adapted to the processing of different materials, such as metal, plastique, Céramique, etc., Just change the corresponding tools and cutting parameters.
1. Coût d'équipement élevé
CNC lathes and related equipment are more expensive, For some small businesses or individual processing households, Investment cost is high.
The maintenance and upkeep of equipment also requires professional technicians and certain fees, Increased business operating costs.
2. High programming skills required
Programmers need to have certain professional knowledge and skills, Familiar with programming methods and processing techniques of CNC systems. For programming complex parts, It takes a long time and effort.
Programming errors can lead to serious machining accidents, Donc, the accuracy of programming is extremely high.
3. High demands on operators
Operators need to be familiar with how to operate the machine tool, Programming knowledge and processing technology, Have certain mechanical processing experience and skills.
Due to the high degree of automation of CNC machining, Operators need to have a strong sense of responsibility and safety awareness, Timely detect and deal with problems during processing.
4. Tool management is complicated
CNC turning requires the use of a variety of tools, Tool selection and management have a great impact on processing quality and efficiency.
Tool wear and damage require timely replacement and adjustment, Sinon, the processing accuracy and surface quality will be affected. Inventory management and cost control of tools is also a challenge.
Nos services d'usinage CNC ont été félicités par des clients mondiaux de différents domaines. Nous fournissons des composants d'usinage CNC à une variété d'industries, Couvre les éléments suivants et plus.
Pièces de grande taille, Comme les pare-chocs ABS usinés CNC, Cuteau d'instruments PC / ABS et pièces automobiles de précision, Réflecteur par exemple, lentille, Assemblage du volant, moteur, transmission.
Pièces de robot pour l'industrie de la robotique et de l'automatisation, actuateur, effecteur final, Moteur, Équipement de contrôle automatique, Luminaires et boîtiers.
Plaque d'os en acier inoxydable ou en titane, prothèse, équipement respiratoire, dispositif portable, équipement de diagnostic, modèle anatomique, Composants pour les besoins médicaux tels que les instruments chirurgicaux.
Moteur aérodynamique, corps, turbine, frein, pièces de pneu, système d'éclairage, Pompe à vide et pièces de pompe à carburant.
Produits de consommation, comme les boîtiers d'équipement électronique, bouton, poignée, Bouton, changer, Appareils numériques portables, Produits de cuisine, équipement sportif.
Nouvelles composantes de l'industrie de l'énergie, par exemple. échangeur de chaleur, soupape, pipeline, Pompes et accessoires, Composants hydrauliques, Composants de la batterie, composants du panneau solaire, Cadre et roue.
Logement électronique, tapis roulant, attache, connecteur, Composants du générateur, luminaires, Pièces de machines et d'outils pour les machines industrielles.
Les modèles réels peuvent être créés en fonction des exigences de semi-conducteurs, Modèles d'ingénierie et autres équipements expérimentaux, Nous travaillons avec des universités du monde.
