Die casting processing
לְשָׁרֵת
Die casting is a metal casting process, It injects liquid metal into the mold under high pressure, Allow it to quickly solidify to form parts of the desired shape.
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Our die casting processing capabilities
Choose Rapidefficient Die Casting, Because of its high production efficiency, Able to quickly form a large number of complex-shaped parts; High dimensional accuracy, Reduce subsequent processing; Can be adapted to a variety of alloys, Meet different product performance needs, in car, Widely used in electronics and other industries, Can effectively reduce production costs.
Die casting is a metal casting process, It injects liquid metal into the mold under high pressure, Allow it to quickly solidify to form parts of the desired shape. During die casting process, The molten metal quickly fills the mold cavity under high pressure, And solidified in a very short time, thereby obtaining high precision, high strength parts. This process is suitable for manufacturing complex shapes, Parts with high dimensional accuracy requirements, Widely used in various industries.
Commonly used materials:
(1) Aluminum alloy:
characteristic: Has light weight, High strength, Corrosion resistance and other advantages. Aluminum alloy also has good thermal and electrical conductivity, Easy to process and form.
Application scenarios: Widely used in automobile manufacturing, תעופה וחלל, Consumer electronics and other fields. לְדוּגמָה, car engine block, wheel hub, Electronic product casings are all made of aluminum alloy die-casting.
(2) Zinc alloy:
characteristic: Has good fluidity and casting properties, Ability to create complex-shaped parts. Zinc alloy has higher hardness, Good wear resistance, The surface treatment effect is also better.
Application scenarios: Commonly used to manufacture small parts, Such as hardware accessories, Toy, Decorations etc.
Auto parts die casting
Specializing in the production of automobile engine blocks, High-precision parts such as transmission housings, Reliable quality.
Electronic equipment housing die casting
Making thin, light and strong electronic device housings, Exquisite appearance, Accurate dimensions.
Aerospace parts die casting
Providing high-strength die-cast parts for the aerospace industry, Meet strict quality requirements.
Communication equipment die casting
Production of die-cast structural parts for communication equipment, Signal is stable, Strong durability.
Medical device die casting
Manufacturing precision die-cast parts for medical devices, Meet health standards.
Hardware tools die casting
Specialized in die-casting various hardware tool parts, High strength, Long service life.
Eye-catching display of die-cast parts. Various parts with complex shapes, such as car parts, דיור אלקטרוני, וכו', Accurate dimensions, Smooth surface. Reflects the charm of advanced die-casting technology, Demonstrating the perfect combination of efficient production and high quality, Providing reliable solutions for many industries.
Die casting process can quickly form complex parts, Extremely high production efficiency, Can meet large-scale production needs.
Parts with good dimensional accuracy can be manufactured, Reduce subsequent processing, Reduce costs.
Die cast parts have higher strength and hardness, Able to adapt to various harsh working environments.
Learn about the die casting process
Die casting is a process in which molten metal is injected into a mold cavity under high pressure, A manufacturing process that allows it to quickly solidify into shape. Be familiar with how it works, Applicable materials and main application areas.
Determine needs
Identify the specific requirements for the required die-cast parts, including size, shape, Accuracy, Performance etc., Consider the function and use environment of the part in the product.
Choose the right material
Common die-casting materials include aluminum alloy, סגסוגת אבץ, סגסוגת מגנזיום, וכו', Select the appropriate material based on the performance requirements and cost considerations of the part.
Design and mold making
1. Consider the characteristics of the die-casting process when designing parts, Avoid difficult-to-form structures. Reasonable design of wall thickness, Release angle, etc.
2. Choose a professional mold manufacturer to make high-quality molds, Ensure mold accuracy and durability.
Production process control
1. Strictly control the temperature during the die casting process, pressure, Speed and other parameters, Ensure stable parts quality.
2. Perform appropriate post-processing, Such as deburring, Surface treatment, וכו', Improve part appearance and performance.
Quality inspection
1. Comprehensive quality inspection of die-cast parts, Includes dimensional measurements, Appearance inspection, Mechanical property testing, etc.
2. Use advanced testing equipment and methods, Ensure parts meet quality standards.
Packaging and storage
Use appropriate packaging, Prevent parts from being damaged during shipping and storage. Storage environment should be dry, clean, Avoid parts getting wet, rust.
בין אם אתה צריך מספר קטן של חלקים או 10000 אובייקטי ייצור מרובים שבסופו של דבר נכנסים לשימוש, עיבוד CNC הוא שיטת ייצור אידיאלית. להלן שירותי CNC המותאמים אישית שאנו משיקים.
מאת Rapidefficient, אתה יכול להשלים את ייצור המוצר תוך זמן קצר, כדי להיות מסוגל להיכנס במהירות לשוק.
ייצור תבניות יעיל היא דרך חסכונית, מסוגל לגשר על הפער בין ייצור מדגם לייצור המוני. תן במהירות למוצרים שלך לכבוש את השוק.
לפרויקטים מותאמים אישית, הצוות המקצועי שלנו יעזור לכם להשיג את המוצרים הטובים ביותר מבחינת איכות ויעילות.
כל המידע והחומרים המועלים מאובטחים וסודיים
Pores and shrinkage cavities: During the die casting process, Because the gas in the molten metal cannot be discharged in time or the metal solidifies and shrinks, Will form pores and shrinkage cavities inside the parts
Reason: Improper design of casting system, Improper die casting parameters, Liquid metal with high gas content.
פִּתָרוֹן
Optimize casting system, Add exhaust channels, Facilitates gas discharge.
Adjust die casting parameters, If lowering the pouring temperature, Increase die-casting pressure, etc.
Degassing of molten metal, Reduce air content.
Surface defects: like flow marks, Cold insulation, Strain, וכו', Affects the appearance quality of parts
Reason: Rough mold surface, Die casting speed is inappropriate, Improper use of release agent.
פִּתָרוֹן
Improve mold surface quality, polishing.
Adjust die casting speed and pressure, Ensure smooth flow of molten metal.
Choose the right release agent, and use it correctly.
Dimensional deviation: There is a difference between the actual production part size and the design size
Reason: Mold wear, Die casting parameters are unstable, measurement error.
פִּתָרוֹן
Regularly inspect and maintain molds, Replace worn parts promptly.
Stable die casting parameters, Strengthen process control.
Use high-precision measuring equipment, Make sure size measurements are accurate.
Insufficient strength: The strength of die-cast parts does not meet the requirements, Prone to problems such as breakage
reason: Improper material selection, The die-casting process is unreasonable, Insufficient heat treatment.
פִּתָרוֹן
Choose the right material, Ensure the strength of the material meets requirements.
Optimize the die-casting process, Such as increasing the die-casting pressure, Extend the holding time, etc.
Appropriate heat treatment as needed, Improve the strength and hardness of parts.
שירותי עיבוד ה-CNC שלנו זכו לשבחים מלקוחות גלובליים מתחומים שונים, אנו מספקים רכיבי עיבוד CNC למגוון תעשיות, מכסה את הדברים הבאים ועוד.
חלקים בגודל גדול, כגון פגושי ABS בעיבוד CNC, לוחות מחשב/ABS וחלקי רכב מדויקים, רפלקטור למשל, עֲדָשָׁה, מכלול הגה, מָנוֹעַ, הפצה.
חלקי רובוט לתעשיית הרובוטיקה והאוטומציה, מַפעִיל, גורם קצה, מָנוֹעַ, ציוד בקרה אוטומטי, מתקנים וביתונים.
פלדת עצם מנירוסטה או טיטניום, תוֹתֶבֶת, ציוד נשימה, מכשיר כף יד, ציוד אבחון, מודל אנטומי, רכיבים לצרכים רפואיים כגון מכשירים כירורגיים.
מנוע אירו, גוּף, טוּרבִּינָה, בֶּלֶם, חלקי צמיגים, מערכת תאורה, חלקי משאבת ואקום ומשאבת דלק.
מוצרי צריכה, כגון מארזי ציוד אלקטרוני, לַחְצָן, יָדִית, כַּפתוֹר, מֶתֶג, מכשירים דיגיטליים לבישים, מוצרי בישול, ציוד ספורט.
רכיבים חדשים בתעשיית האנרגיה, לְמָשָׁל. מחליף חום, שַׁסתוֹם, צינור, משאבות ואביזרים, רכיבים הידראוליים, רכיבי סוללה, רכיבי פאנל סולארי, מסגרת ואימפלר.
דיור אלקטרוני, מסוע, אֶטֶב, מַחבֵּר, רכיבי גנרטור, מתקנים, חלקי מכונות וכלי עבודה למכונות תעשייתיות.
ניתן ליצור מודלים בפועל בהתבסס על דרישות מוליכים למחצה, מודלים הנדסיים וציוד ניסיוני אחר, אנו עובדים עם אוניברסיטאות ברחבי העולם.
