סטריאוליתוגרפיה
לְשָׁרֵת
The core of SLA technology lies in photopolymerization reaction. Liquid photosensitive resin will polymerize under specific wavelengths of ultraviolet or laser irradiation, Quickly solidifies.
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Our stereolithography part capabilities
Choose Rapidefficient Stereolithography, Because of its high precision, high speed, high surface quality, Able to meet complex design requirements with controllable costs.
סטריאוליתוגרפיה (SLA) is a 3D printing technology based on the principle of photopolymerization, Also known as light-curing molding technology or liquid bath photopolymerization method. SLA cures liquid photosensitive resin layer by layer using ultraviolet light or lasers, Form the desired three-dimensional structure.
Main materials: The materials used in SLA technology mainly include light-cured acrylic resin and epoxy resin, These materials have different mechanical properties and application characteristics.
optional materials: In addition to standard resin, There are also rubber materials, Wax substitutes and more, Suitable for different application needs.
Complex part prototyping
Able to quickly produce prototypes of complex-shaped parts, High precision, Help product design verification. such as early models of auto parts.
Small batch customized production
Suitable for small batch personalized product production, low cost, short cycle. Such as customized electronic product casings.
Medical model production
High-precision production of human organ models, וכו', Assisted medical diagnosis and surgical planning. Such as cardiac models for preoperative analysis.
Jewelry Design and Manufacturing
Precise presentation of complex jewelry designs, high surface quality. Such as unique shape necklace pendant.
Educational teaching model
Provide intuitive three-dimensional models for teaching, Enhance learning effect. לְדוּגמָה, molecular structure models are used in chemistry teaching.
Industrial design verification
Quickly verify industrial design solutions, Easy to modify. Such as design verification of new lamp housings.
Stereolithography Parts Display, Every piece is carefully crafted, Represent complex designs with high precision, smooth surface, Showing the perfect integration of technology and art.
Ability to accurately render complex designs, Achieve micron-level precision, For fine structures such as tiny parts, Jewelry and other items can be accurately shaped.
The printed parts have high surface smoothness, Achieve better appearance without excessive post-processing, Suitable for applications with high appearance requirements.
Various types of photosensitive resin materials can be used, include transparency, Flexible, Casting and other special resins, Meet different functional needs.
Design preparation
1. Design parts using professional 3D modeling software, Ensure model accuracy and completeness. Consider the function of the part, size, Structural and other factors, Carry out reasonable design optimization.
2. Check the model for errors or unreasonable structures, such as self-intersection, Suspended parts, וכו', Repair in time.
Choose equipment and materials
1. Select the appropriate stereolithography equipment according to the requirements of the part, Consider the accuracy of your equipment, Print size, Speed and other parameters.
2. Choose the right photosensitive resin material, Different materials have different performance characteristics, such as hardness, toughness, Transparency etc.
Slicing and parameter settings
1. Import 3D models into slicing software, Perform slicing, Set appropriate layer thickness, Exposure time and other parameters.
2. Optimize parameters to balance print quality and time, Thinner layer thickness usually improves accuracy but increases print time.
Printing process
1. Pour photosensitive resin into printer trough, Start the device to start printing.
2. Observe the printing process, Ensure equipment is functioning properly, Deal with possible problems promptly, Such as resin leakage, Uneven curing, etc.
Post-processing
1. After printing is completed, Remove the part from the build platform, Remove support structures (if any).
2. perform cleaning, Remove uncured resin. Solvents such as alcohol can be used for cleaning.
3. Post-cure as needed, Improve part strength and stability.
Quality inspection
1. Check the dimensional accuracy of parts, surface quality, Structural integrity, etc.
2. Use measuring tools, Tools such as microscopes for measurement and observation, Ensure parts meet design requirements.
בין אם אתה צריך מספר קטן של חלקים או 10000 אובייקטי ייצור מרובים שבסופו של דבר נכנסים לשימוש, עיבוד CNC הוא שיטת ייצור אידיאלית. להלן שירותי CNC המותאמים אישית שאנו משיקים.
מאת Rapidefficient, אתה יכול להשלים את ייצור המוצר תוך זמן קצר, כדי להיות מסוגל להיכנס במהירות לשוק.
ייצור תבניות יעיל היא דרך חסכונית, מסוגל לגשר על הפער בין ייצור מדגם לייצור המוני. תן במהירות למוצרים שלך לכבוש את השוק.
לפרויקטים מותאמים אישית, הצוות המקצועי שלנו יעזור לכם להשיג את המוצרים הטובים ביותר מבחינת איכות ויעילות.
כל המידע והחומרים המועלים מאובטחים וסודיים
Accuracy deviation
Reason: Equipment accuracy is insufficient, material shrinkage, Improper slicing parameter settings, etc.
Performance: Part size does not match design size, Rough surface, etc.
פִּתָרוֹן
Choose high-precision equipment, and perform regular calibration and maintenance.
Understand the shrinkage characteristics of materials, Compensate at design time.
Optimize slicing parameters, If the layer thickness is reduced, Adjust exposure time, etc.
Deformation
Reason: Material shrinks unevenly, Temperature changes during printing, Unreasonable support structure design, etc.
Performance: Parts bend, distortion, Warping, etc.
פִּתָרוֹן
Optimize support structure design, allowing it to support the part evenly, Reduce deformation.
Control printing environment temperature, Avoid excessive temperature changes.
Choose materials with low shrinkage.
Delamination and cracking
reason: Poor bonding between layers, Poor material performance, Unreasonable printing parameters, etc.
Performance: Delamination appears on the surface of the part, Will crack in severe cases.
פִּתָרוֹן
Adjust printing parameters, If you increase the exposure time, Improve bonding strength between layers.
Choose good quality, Materials with stable performance.
Post-process parts, Such as heating and curing, וכו', Improve bonding between layers.
Support structures are difficult to remove
Reason: The support structure design is unreasonable, The material is highly sticky, etc.
Performance: When removing support structures, Easily damaged parts or residual support material.
פִּתָרוֹן
Proper design of support structures, make it easy to remove.
Choose the right support material, Reduce material viscosity.
When removing support structures, Use appropriate tools and methods, Handle with caution.
Printing failed
Reason: Equipment failure, Material problem, Parameter setting errors, etc.
Performance: Printing process interrupted, Part cannot be completely formed.
פִּתָרוֹן
Check if the device is functioning properly, Troubleshoot promptly.
Ensure material quality is up to standard, Avoid using expired or contaminated materials.
Double check parameter settings, Make sure it’s correct. If printing fails, Analyze the cause and adjust the parameters before printing again.
שירותי עיבוד ה-CNC שלנו זכו לשבחים מלקוחות גלובליים מתחומים שונים, אנו מספקים רכיבי עיבוד CNC למגוון תעשיות, מכסה את הדברים הבאים ועוד.
חלקים בגודל גדול, כגון פגושי ABS בעיבוד CNC, לוחות מחשב/ABS וחלקי רכב מדויקים, רפלקטור למשל, עֲדָשָׁה, מכלול הגה, מָנוֹעַ, הפצה.
חלקי רובוט לתעשיית הרובוטיקה והאוטומציה, מַפעִיל, גורם קצה, מָנוֹעַ, ציוד בקרה אוטומטי, מתקנים וביתונים.
פלדת עצם מנירוסטה או טיטניום, תוֹתֶבֶת, ציוד נשימה, מכשיר כף יד, ציוד אבחון, מודל אנטומי, רכיבים לצרכים רפואיים כגון מכשירים כירורגיים.
מנוע אירו, גוּף, טוּרבִּינָה, בֶּלֶם, חלקי צמיגים, מערכת תאורה, חלקי משאבת ואקום ומשאבת דלק.
מוצרי צריכה, כגון מארזי ציוד אלקטרוני, לַחְצָן, יָדִית, כַּפתוֹר, מֶתֶג, מכשירים דיגיטליים לבישים, מוצרי בישול, ציוד ספורט.
רכיבים חדשים בתעשיית האנרגיה, לְמָשָׁל. מחליף חום, שַׁסתוֹם, צינור, משאבות ואביזרים, רכיבים הידראוליים, רכיבי סוללה, רכיבי פאנל סולארי, מסגרת ואימפלר.
דיור אלקטרוני, מסוע, אֶטֶב, מַחבֵּר, רכיבי גנרטור, מתקנים, חלקי מכונות וכלי עבודה למכונות תעשייתיות.
ניתן ליצור מודלים בפועל בהתבסס על דרישות מוליכים למחצה, מודלים הנדסיים וציוד ניסיוני אחר, אנו עובדים עם אוניברסיטאות ברחבי העולם.
