זה ידוע שמרכזי עיבוד CNC יכולים לעבד חלקים בעלי צורות מורכבות, תהליכים מגוונים, and high precision requirements that conventional machine tools cannot. יֶתֶר עַל כֵּן, CNC machining centers can be equipped with more tools and fixtures, and can handle parts that conventional machine tools require multiple clampings to complete.
כָּך, what are the main products CNC machining centers can process?
1. Cavity and Box Precision Components
Box and cavity parts generally refer to components with one or more hole systems, a specific internal cavity, and specific proportions in length, רוֹחַב, and height. These products are very common in the machinery, רכב, and aviation fields. דוגמאות כוללות:
- Automobile engine cylinder blocks
- Transmission housings
- Machine tool headstocks
- Gearboxes
- Oil drilling rig cylinders
- Various pump casings
Box and cavity parts generally require multi-station machining and flat machining, and the machining precision requirements are usually high, especially those for geometric and positional tolerances. Particularly strict, לְדוּגמָה, automotive parts and aerospace parts usually require tolerances at the micrometer level, and usually need to go through drilling, רידוד, expanding, מְשַׁעֲמֵם, גְזִירָה, הַקָשָׁה, גְזִירָה, milling and other processes, which require a lot of tools and fixtures.
On conventional processing machines, multiple clamping and calibration are required, and the number of manual measurements is relatively high, which makes the process and procedures complicated, and the processing cycle and cost increase. יותר חשוב, the accuracy is difficult to guarantee.
אוּלָם, if a CNC machining center is used to process it, it can be done in one go. Clamping can complete most or all of the processes required by conventional machine tools. This provides high and stable part precision, עֲקֵבִיוּת, ואיכות, shortens the production process, and offers significant cost savings.
If a component requires numerous machining stations and multiple table rotations, א מרכז עיבוד אופקי is generally the right choice. When machining stations are limited and the span is small, א vertical CNC machining center can be selected.
2. Parts with Complex Curved Surfaces
בתחום התעופה והחלל, shipbuilding, תקשורת, רְפוּאִי, רכב, and defense equipment applications, complex curved surfaces account for a significant proportion of components.
לְדוּגמָה:
- פרופלורים
- Impellers
- Various curved molds
These are difficult to achieve using conventional machining methods, and some are impossible. CNC machining centers offer significant flexibility in machining these components, especially with the more advanced ארבע- and five-axis machining centers.
These centers can produce complex surfaces and shapes that are even invisible to the naked eye, a feat unmatched by traditional machinery.
בִּכלָל, CNC machining centers can produce parts that are impossible with traditional machining machines, while maintaining higher precision and efficiency.
על RapidEfficient
RapidEfficient מתמחה בעיבוד CNC דיוק גבוה עם 18 שנים של ניסיון. מוצריה מכסים רפואיים, תקשורת, אוֹפְּטִיקָה, מל"טים, רובוטים חכמים, רכב, וחלקי אוטומציה משרדית.
מרכזי עיבוד CNC של החברה כוללים ארבעה צירים, חמישה צירים, ומכונות הצמדה ומצוידים במקרנים מדויקים, מכונות מדידה של שלוש קואורדינטות, ספקטרומטרים, וציוד בדיקה מדויק אחר.
- דיוק בעיבוד שבבי: עד 0.01 מ"מ
- בדיקת דיוק: עד 0.001 מ"מ
