Materials and Main Accessories Used in Valve Precision Parts Processing

1. Main Accessories of Valves

  • Actuators: Pneumatic actuator, Electric actuator, Hydraulic actuator, Starter actuator
  • Positioners: Pneumatic valve positioner, Electric valve positioner
  • Accessories:
    • Pneumatic relay
    • Pneumatic converter
    • Pneumatic filter
    • Electro-hydraulic servo
    • Servo amplifier
    • Limit switch
    • Solenoid valve
    • Handwheel mechanism
    • Pressure gauge
    • Pressure reducing valve
    • Safety valve
    • Thermometer
    • Flowmeter

2. Valve Body Materials

Valve body materials should be selected according to pressure, temperature, corrosion resistance, machinabilità, and economy.

  • Gray cast iron: Suitable for PN ≤ 1.0 MPa, medium temperature ≤ 200°C, such as water, steam, air, and gas.
  • Ductile iron: Generally suitable for PN ≤ 2.5 MPa, some high-grade types can reach 4.0 MPa. Used for water, steam, and oil.
  • Carbon steel: Suitable for PN ≤ 32.0 MPa, medium temperature ≤ 425°C, such as water, steam, and oil.
  • Low alloy steel: Suitable for PN ≤ 16.0 MPa, medium temperature ≤ 550°C, such as water, steam, and oil.
  • Low-temperature steel: Suitable for low-temperature conditions, down to -196°C, for cryogenic applications.
  • Stainless acid-resistant steel: Suitable for corrosive media such as nitric acid, acetic acid, strong oxidizing media.

3. Valve Trim Materials

(1) Valve Core Materials

  • Brass, bronzo: For low-pressure, small-diameter valves.
  • Gray cast iron: For medium pressure ≤ 1.0 MPa.
  • Carbon steel: For medium pressure ≤ 2.5 MPa.
  • Alloy steel: For higher pressure and temperature.
  • Austenitic stainless steel: For corrosive media.

(2) Valve Stem Materials

  • 35 acciaio, 40Cr: For medium and low-pressure valves.
  • 1Cr13, 2Cr13: For medium-pressure, medium-temperature valves.
  • Austenitic stainless steel: For corrosive environments.

(3) Valve Stem Nut Materials

  • Brass, bronzo: Widely used due to wear resistance.
  • Nodular cast iron, alloy cast iron: For higher strength requirements.

(4) Sealing Surface Materials

  • Brass, bronzo, gray cast iron: For low-pressure valves.
  • Alloy steel, surfacing alloy: For high-pressure, high-temperature valves.
  • Stellite, cemented carbide: For wear-resistant and corrosion-resistant applications.
  • Rubber, plastica (PTFE): For corrosion-resistant and soft-sealing valves.

4. Importance of Precision Machining

In valve manufacturing, precision machining of these components is critical to ensuring:

  • Dimensional accuracy
  • Surface finish
  • Long-term reliability under demanding conditions

Rapido has over 18 years of experience in high-precision CNC machining.

  • Products cover medical, communications, optics, drones, intelligent robots, automobile, and office automation parts.
  • Equipped with 4-axis, 5-axis machining centers and advanced inspection equipment such as precision projectors, coordinate measuring machines, and spectrometers.
  • Machining accuracy up to 0.01 mm, testing accuracy up to 0.001 mm.

RapidEfficient is your first choice for precision valve parts processing.

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