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Почему титановый сплав так сложно обрабатывать?

Due to the poor heat dissipation of титановый сплав raw materials, в процессе обработки титанового сплава на станке с ЧПУ, the material often adheres to the tool, causing significant wear to the cutting tool. The tool frequently fails and stops working, leading to excessive consumption of the tool and high resistance. Especially, the processing of shellshaped workpieces is highly difficult. They are prone to tool vibration, which can cause deformation of the parts. The surface quality cannot be guaranteed, and toothshaped ripples are likely to appear. The processing risk is relatively high, and the accuracy cannot be ensured either. Поэтому, machining titanium alloy is quite challenging.

titanium alloy machining

Mechanical properties of titanium alloy:

  1. Titanium alloy has the characteristic of workhardening. With a relatively low elastic modulus, titanium alloy has better elasticity compared to steel. Поэтому, excessive cutting force should be avoided to ensure minimal workpiece springback. Thinwalled parts tend to deform under the pressure of CNC machining tools, causing chattering, трение, and even tolerance issues.
  2. For the machining of titanium alloy workpieces in medical device components, there are high requirements for the workpiece material, machining accuracy, обработка поверхности, и т. д.. This requires a highly reliable processing system.

Titanium alloy has excellent properties such as high strength, коррозионная стойкость, высокий – temperature resistance, и усталостная стойкость. It has been increasingly and widely used in fields such as aviation, аэрокосмический, nuclear energy, и медицинское оборудование.

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