Существует множество методов обработки внутренних отверстий и поверхностей деталей токарных станков с ЧПУ., включая бурение, расширение, скучный, поворот, шлифование, протягивание, lapping, honing, and rolling.
Applicable Methods for Machining Internal Holes of CNC Lathe Parts
Enlarging (Получистовая обработка)
Enlarging is the process of further processing an already drilled hole using an enlarging drill to increase the diameter, improve accuracy, and reduce surface roughness.
- Tolerance: IT11 to IT10
- Шероховатость поверхности: Ra12.5 to 6.3μm
It is considered a semi-finishing method for holes and is often used as a pre-processing step before reaming. It can also be used as a final finish for holes with low precision.
1. Бурение
Drilling a hole in a solid part of a workpiece with a drill is called roughing.
- Tolerance: IT13 to IT11
- Шероховатость поверхности: Ra50 to 12.5μm
This is because twist drills are long, have small core diameters, and lack rigidity, and are also affected by the chisel edge.
2. Reaming
Reaming is a finishing method for holes following semi-finishing (enlarging or semi-finishing boring).
- Tolerance: IT9 to IT6
- Шероховатость поверхности: Ra3.2 to 0.8μm (special cases up to Ra0.4–0.2μm)
There are two methods for reaming:
- Machine reaming: performed on a machine tool
- Manual reaming: performed manually
3. Hole Turning
Hole turning on a lathe involves rotating the workpiece while the tool moves.
- The hole size can be controlled by the tool’s depth of cut and number of passes.
- Mainly used for producing holes in components such as discs and small brackets.
4. Скучный
Boring involves further processing a drilled, cast, or forged hole using a boring tool. This can be performed on a lathe, boring machine, or milling machine.
Types of boring:
- Rough boring: Tolerance IT13–IT12, Ra12.5–6.3μm
- Semi-finishing boring: Tolerance IT10–IT9, Ra6.3–3.2μm
- Finishing boring: Tolerance IT8–IT7, Ra1.6–0.8μm
О RapidEfficient
RapidЭффективный specializes in high-precision CNC machining with 18 многолетний опыт.
Its products cover:
- Медицинский
- Communications
- Optics
- Drones
- Intelligent robots
- Автомобильная промышленность
- Office automation parts
The company’s CNC machining centers include четырехосный, пятиосные и рычажные станки, and are equipped with precision projectors, трехкоординатные измерительные машины, спектрометры и другое прецизионное испытательное оборудование.
- Machining accuracy: 0.01мм
- Testing accuracy: 0.001мм
