レーザー切断
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Laser cutting uses high power density laser beam as heat source, through computer-aided design and manufacturing technology, Precisely control the path and energy of the laser beam, Achieve efficient cutting of various materials.
ワンオフのCNC加工プロトタイプ
高精度
High speed
適応性のある
Our laser cutting capabilities
Choose Rapidefficient Laser Cutting, because it has excellent advantages. Its high-precision cutting ensures precise product dimensions, Smooth edges, Can meet various stringent quality requirements. The high-speed cutting process greatly improves production efficiency, Shorten delivery cycle. 同時に, It is adaptable, Can cut a variety of materials and complex shapes, Meet the needs of different industries. Professional team, Advanced equipment and strict quality control, Let your products achieve perfect transformation in laser cutting, Choosing it means choosing efficiency and quality.
Laser cutting uses high energy density laser beam to irradiate the workpiece, Rapidly melt the irradiated material, Vaporization, Burn or reach ignition point, 同時に, the molten material is blown away with the help of high-speed airflow coaxial with the beam, To achieve a processing technology that cuts materials. Laser cutting uses high energy density laser beam to irradiate the workpiece, Rapidly melt the irradiated material, Vaporization, Burn or reach ignition point, 同時に, the molten material is blown away with the help of high-speed airflow coaxial with the beam, To achieve a processing technology that cuts materials.
高精度
Laser beams can be focused to very small spot diameters, Usually between a few microns and tens of microns, This enables laser cutting to achieve extremely high precision. Whether cutting straight lines, Curves or complex geometric shapes, Can ensure dimensional accuracy and edge smoothness. 例えば, In the field of electronic manufacturing, Laser cutting can precisely machine tiny circuit board parts.
高速
Laser cutting is very fast, Can greatly improve production efficiency. Compared with traditional cutting methods, Laser cutting does not require physical contact of the tool, したがって, a large number of cutting tasks can be completed in a short time. 例えば, in the automobile manufacturing industry, Laser cutting can quickly cut body panels into various shapes, Meet the needs of mass production.
高い柔軟性
Laser cutting can accommodate a variety of different materials and thicknesses, 金属を含む、nonmetal, Thin plates, Japanese thick plates, 等, 同時に, Laser cutting can also achieve cutting of complex shapes, like a curve, Arc, Special-shaped holes, 等, Meet the personalized needs of different customers. 例えば, In the advertising signage production industry, Laser cutting can be done according to customer’s design requirements, Cut a variety of materials into unique shapes and patterns.
Small heat affected zone
Since laser cutting is a non-contact processing method, The energy of the laser beam is mainly concentrated in a small area, したがって, the heat affected zone of the material is very small. This prevents the material from deforming during the cutting process, Problems such as discoloration or residual stress, Guaranteed material quality after cutting. 例えば, In the field of precision machinery manufacturing, Laser cutting can process high-precision parts, without affecting its performance and accuracy.
板金処理
High precision cutting:
Can treat all kinds of metal plates, such as stainless steel, carbon steel, アルミニウム合金, 等, Make precise cuts, High cutting dimensional accuracy, Can satisfy such as aerospace, Precision instrument manufacturing and other industries that have strict requirements on precision of parts. 例えば, sheet metal cutting for aircraft shells, Ensure high precision of splicing of each component.
Pipe cutting
Cutting of various pipe shapes:
Whether it is round, Square or special-shaped pipes, Can perform accurate cutting, meet architecture, furniture, The processing needs of different shapes of pipes in sports equipment and other industries. 例えば, in the manufacturing of construction scaffolding, Cutting of steel pipes of various shapes.
Thin plate cutting
Very thin sheet cutting:
For thickness in 0.1 – 1 mm extremely thin metal or non-metallic sheets, Such as copper foil in electronic circuits, Stainless steel sheets, 等, Able to achieve no deformation, Burr-free cutting, Guarantee product quality and performance.
Complex patterns and engravings
Fine pattern cutting and engraving：
In the advertising signage industry, Able to cut various fine, complex text, graphics and patterns, Such as large billboards in shopping malls, Shop signs, 等, Smooth cutting edge, Beautiful effect.
Non-metallic material processing
Organic glass (acrylic) processing:
Can cut acrylic sheets, engraving, Various processing operations such as drilling, Produce various display stands, light box, 装飾品など, 例えば, in the production of shopping mall display cabinets, Cut acrylic sheets of different shapes and sizes for splicing and assembly.
Customized projects
Special shape and size customization:
Able to meet special shape and size requirements provided by customers, Carry out customized cutting processing, Whether it is a large building component or a small precision part, can meet the individual needs of customers.
In the laser cutting parts display area, Amazing variety of exquisite parts. Metal decorative parts with complex geometric shapes, Smooth lines, Extremely high precision. Precision electronic component framework, 正確な寸法, Provide reliable support for electronic products. There are also unique handicrafts, Demonstrating the powerful creativity of laser cutting. These parts fully demonstrate the high precision of laser cutting, High speed and flexibility, Bringing more possibilities to product design and manufacturing in various industries.
Laser cutting enables extremely high precision, Smooth and neat cutting edges, Minimal dimensional error. Whether it is delicate electronic components or complex mechanical parts, can be cut accurately according to design requirements. 例えば, in medical device manufacturing, Laser cutting can ensure that the dimensional accuracy of parts reaches the micron level, Guarantee the accuracy and reliability of medical equipment.
Laser cutting is fast, 生産効率が大幅に向上. Compared with traditional cutting methods, Laser cutting can complete a large number of cutting tasks in a short time. 例えば, in the automobile manufacturing industry, Laser cutting can quickly cut body panels into various shapes, Meet the needs of mass production.
Laser cutting can accommodate a variety of different materials and shapes, Whether it’s metal, Non-metals or complex curves and special-shaped structures, 簡単に扱える. 例えば, In the advertising signage production industry, Laser cutting can be done according to customer’s design requirements, Cut a variety of materials into unique shapes and patterns, 個々のニーズに応える.
設計段階
1. Clarify needs: Determine the material to be cut, 形, Dimensional accuracy requirements and cutting quantity, 等.
2. Drawings: Draw detailed 2D or 3D graphics using professional design software, Mark the dimensions and cutting paths clearly.
材料の準備
1. Choose the right material: Select materials suitable for laser cutting according to design requirements, Such as metal (ステンレス鋼, carbon steel, アルミニウム合金, 等), Non-metallic (acrylic, wood, プラスチック, 等).
2. 材料の品質をチェックする: Make sure there are no obvious scratches on the surface of the material, Defects such as rust, Material thickness is uniform.
Equipment debugging
1. Install laser cutting head: Choose the appropriate laser cutting head based on material thickness and cutting requirements, and correctly installed on the laser cutting machine.
2. Adjust parameters: Set laser power, 切断速度, Gas pressure and other parameters. 一般的に言えば, Thicker materials require higher power and slower cutting speeds.
3. focus: Focus the laser beam onto the material surface, Ensure optimal cutting results. This can be achieved by adjusting the height of the cutting head or using the autofocus function.
Cutting operation
1. fixing material: Secure the material securely to the laser cutting machine’s table, Prevent movement during cutting.
2. Start cutting: After confirming that everything is ready, Start the laser cutting machine, Cut according to the preset cutting path.
3. Monitor the cutting process: during the cutting process, Watch the cutting closely, Such as cutting edge quality, Is there any abnormal situation, 等, If you have any questions, Adjust parameters in time or pause cutting for processing.
後処理
1. Remove burrs: There may be some burrs on the edge of the part after laser cutting, Sandpaper can be used, File and other tools for removal.
2. Clean parts: Use detergent or compressed air to remove dust from the surface of the parts, Remove oil stains and other impurities.
3. 品質検査: Dimensional measurements of cut parts, Appearance inspection and other quality inspections, Ensure compliance with design requirements.
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Solution to Unsmooth Cutting Edge
Check whether the laser power is stable, If there is any problem, adjust or repair the laser in time.
Optimize cutting speed, Choose the appropriate speed based on material type and thickness.
Adjust focus position, Make sure the laser focus is on or slightly below the surface of the material.
Adjust auxiliary gas pressure, Choose the right gas type and flow rate.
Clean the material surface, Remove oil and rust.
Solutions to cutting size deviations
Double check programming data, 正確であることを確認してください.
Regularly calibrate equipment for accuracy, Ensure equipment accuracy.
Preprocess the material, Reduce deformation.
Consider the heat affected zone, Dimensional compensation during programming.
Solutions to sparks or splashes during cutting
Reduce laser power, Avoid excessive melting of materials due to excessive power.
Increase cutting speed, Reduce heat accumulation.
Adjust auxiliary gas pressure, avoid excessive stress.
Clean the material surface, Remove impurities.
Solution to incomplete cutting or over-burning
Increase laser power, Ensure sufficient energy to cut materials.
切断速度を下げる, Give the material enough time to be cut.
Adjust focus position, Make sure the focus is in the right place.
Check whether the material thickness is even, If there is any problem, replace the material.
Equipment failure solutions
Perform regular maintenance on equipment, Extend equipment life.
オペレーター教育の強化, Avoid operational errors.
Eliminate the influence of external environmental factors in a timely manner, such as temperature, humidity, dust etc.
When equipment fails, Contact the manufacturer or professional maintenance personnel promptly for repairs.
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