Die casting processing
仕える
Die casting is a metal casting process, It injects liquid metal into the mold under high pressure, Allow it to quickly solidify to form parts of the desired shape.
ワンオフのCNC加工プロトタイプ
Our die casting processing capabilities
Choose Rapidefficient Die Casting, Because of its high production efficiency, Able to quickly form a large number of complex-shaped parts; 高い寸法精度, 後続の処理を軽減する; Can be adapted to a variety of alloys, Meet different product performance needs, in car, Widely used in electronics and other industries, Can effectively reduce production costs.
Die casting is a metal casting process, It injects liquid metal into the mold under high pressure, Allow it to quickly solidify to form parts of the desired shape. During die casting process, The molten metal quickly fills the mold cavity under high pressure, And solidified in a very short time, thereby obtaining high precision, high strength parts. This process is suitable for manufacturing complex shapes, Parts with high dimensional accuracy requirements, Widely used in various industries.
よく使われる材料:
(1) アルミニウム合金:
特性: Has light weight, 高強度, Corrosion resistance and other advantages. Aluminum alloy also has good thermal and electrical conductivity, Easy to process and form.
アプリケーションシナリオ: Widely used in automobile manufacturing, 航空宇宙, Consumer electronics and other fields. 例えば, car engine block, wheel hub, Electronic product casings are all made of aluminum alloy die-casting.
(2) Zinc alloy:
特性: Has good fluidity and casting properties, Ability to create complex-shaped parts. Zinc alloy has higher hardness, 優れた耐摩耗性, The surface treatment effect is also better.
アプリケーションシナリオ: Commonly used to manufacture small parts, Such as hardware accessories, Toy, Decorations etc.
Auto parts die casting
Specializing in the production of automobile engine blocks, High-precision parts such as transmission housings, Reliable quality.
Electronic equipment housing die casting
Making thin, light and strong electronic device housings, Exquisite appearance, 正確な寸法.
Aerospace parts die casting
Providing high-strength die-cast parts for the aerospace industry, Meet strict quality requirements.
Communication equipment die casting
Production of die-cast structural parts for communication equipment, Signal is stable, Strong durability.
Medical device die casting
Manufacturing precision die-cast parts for medical devices, Meet health standards.
Hardware tools die casting
Specialized in die-casting various hardware tool parts, 高強度, Long service life.
Eye-catching display of die-cast parts. Various parts with complex shapes, such as car parts, 電子筐体, 等, 正確な寸法, 滑らかな表面. Reflects the charm of advanced die-casting technology, Demonstrating the perfect combination of efficient production and high quality, Providing reliable solutions for many industries.
Die casting process can quickly form complex parts, Extremely high production efficiency, Can meet large-scale production needs.
Parts with good dimensional accuracy can be manufactured, 後続の処理を軽減する, コストを削減する.
Die cast parts have higher strength and hardness, Able to adapt to various harsh working environments.
Learn about the die casting process
Die casting is a process in which molten metal is injected into a mold cavity under high pressure, A manufacturing process that allows it to quickly solidify into shape. Be familiar with how it works, Applicable materials and main application areas.
ニーズを決定する
Identify the specific requirements for the required die-cast parts, サイズも含めて, 形, 正確さ, パフォーマンスなど, Consider the function and use environment of the part in the product.
適切な素材を選択してください
Common die-casting materials include aluminum alloy, 亜鉛合金, マグネシウム合金, 等, Select the appropriate material based on the performance requirements and cost considerations of the part.
設計と金型製作
1. Consider the characteristics of the die-casting process when designing parts, 形成が難しい構造を避ける. 合理的な肉厚設計, リリースアングル, 等.
2. Choose a professional mold manufacturer to make high-quality molds, 金型の精度と耐久性を確保.
生産工程管理
1. Strictly control the temperature during the die casting process, プレッシャー, Speed and other parameters, 安定した部品品質を確保.
2. 適切な後処理を実行する, バリ取りなど, 表面処理, 等, パーツの外観とパフォーマンスを向上させる.
品質検査
1. Comprehensive quality inspection of die-cast parts, 寸法測定を含む, 外観検査, 機械的特性試験, 等.
2. 高度な検査装置と方法を使用する, 部品が品質基準を満たしていることを確認する.
梱包と保管
適切な梱包を使用する, 輸送中や保管中に部品が損傷するのを防ぎます. 保管環境は乾燥している必要があります, クリーン, 部品が濡れないようにする, さび.
必要な部品数が少ない場合でも、 10000 最終的に使用される複数の本番オブジェクト, CNCマシニングは理想的な製造方法です. 以下は当社が開始するカスタマイズされた CNC サービスです.
高速効果によって, 短時間で製品の製造を完了することができます, すぐに市場に参入できるように.
効率的なカビ製造は費用対効果の高い方法です, サンプルの生産と大量生産の間のギャップを埋めることができます. すぐにあなたの製品が市場を占領します.
カスタムプロジェクト用, 私たちのプロのチームは、品質と効率の面で最高の製品を達成するのに役立ちます.
すべての情報とアップロードされた素材は安全かつ機密扱いとなります
Pores and shrinkage cavities: During the die casting process, Because the gas in the molten metal cannot be discharged in time or the metal solidifies and shrinks, Will form pores and shrinkage cavities inside the parts
理由: Improper design of casting system, Improper die casting parameters, Liquid metal with high gas content.
解決
Optimize casting system, Add exhaust channels, Facilitates gas discharge.
Adjust die casting parameters, If lowering the pouring temperature, Increase die-casting pressure, 等.
Degassing of molten metal, Reduce air content.
表面欠陥: like flow marks, 保冷効果, Strain, 等, Affects the appearance quality of parts
理由: 粗い金型表面, Die casting speed is inappropriate, Improper use of release agent.
解決
金型表面品質の向上, 研磨.
Adjust die casting speed and pressure, 溶融金属のスムーズな流れを確保.
Choose the right release agent, and use it correctly.
寸法偏差: There is a difference between the actual production part size and the design size
理由: 金型の摩耗, Die casting parameters are unstable, measurement error.
解決
Regularly inspect and maintain molds, Replace worn parts promptly.
Stable die casting parameters, 工程管理の強化.
高精度の測定器を使用, Make sure size measurements are accurate.
Insufficient strength: The strength of die-cast parts does not meet the requirements, Prone to problems such as breakage
理由: 不適切な材料選択, The die-casting process is unreasonable, Insufficient heat treatment.
解決
適切な素材を選択してください, Ensure the strength of the material meets requirements.
Optimize the die-casting process, Such as increasing the die-casting pressure, Extend the holding time, 等.
Appropriate heat treatment as needed, 部品の強度と硬度の向上.
当社のCNC加工サービスは、さまざまな分野の世界中のお客様から賞賛されています, CNC 加工コンポーネントをさまざまな業界に供給しています, 以下の内容などをカバーします.
大型部品, CNC加工されたABSバンパーなど, PC/ABSインストルメントパネルおよび自動車精密部品, 例えばリフレクター, レンズ, ステアリングホイールアセンブリ, エンジン, 伝染 ; 感染.
新エネルギー産業の構成要素, 例えば. 熱交換器, バルブ, パイプライン, ポンプとアクセサリー, 油圧コンポーネント, バッテリーコンポーネント, ソーラーパネルの部品, フレームとインペラ.
