ワイヤー切断処理
仕える
Wire cutting is a processing method that uses the principle of electric spark discharge to cut conductive materials.
ワンオフのCNC加工プロトタイプ
Our wire EDM parts capabilities
Choose Rapidefficient Wire EDM, Because of its high precision, Can process complex shapes, fine structure; Wide adaptability to materials, Can process a variety of conductive materials; And it is non-contact processing, Avoid force deformation of workpiece, Can guarantee surface quality, Comprehensive advantages are significant.
Wire cutting is a processing method that uses the principle of electric spark discharge to cut conductive materials. 処理中, A thin metal wire (usually molybdenum or brass) as an electrode, Apply pulse voltage between workpiece and wire electrode, spark discharge. The high temperature of the electric spark locally melts and vaporizes the workpiece material, To achieve material cutting.
“Applicable material types
鋼鉄: Including various carbon steels, Alloy steel and stainless steel, 等, Steel has good mechanical properties and processability, Is one of the most commonly used materials in wire cutting processing. 」
アルミニウム: Aluminum and its alloys are lightweight, Good thermal conductivity and other characteristics, Widely used in aerospace, Automobile manufacturing and other fields. Wire-cut machining can easily process various aluminum parts with complex shapes.
Mold making
Capable of processing complex molds with high precision, Such as injection mold, Stamping die, 等, Ensure mold accuracy and quality.
Precision parts
Good at processing electronics, Precision parts in medical and other fields, 高い寸法精度, 良好な表面品質.
Special-shaped parts processing
Can process various special-shaped parts, Meet special design needs, High shape accuracy.
Hard material processing
Good processing effect on cemented carbide and other materials, Even parts with high hardness can be handled easily.
Small hole processing
Micro hole processing possible, 高精度, Suitable for precision instruments and other fields.
New product development
Provide rapid development of new products, High-precision sample processing services.
Display of wire cutting parts, 高精度, Complex and diverse shapes, 滑らかな表面, Highlight the charm of advanced processing technology.
Able to achieve micron-level precision processing, Ensure part dimensions are accurate, For demanding applications.
Can process various complex shape parts, Not limited by traditional processing.
Can process a variety of conductive materials, 適応性のある.
Understand the wire cutting process
Wire cutting machining uses electric spark discharge between the electrode wire and the workpiece, A processing method that removes workpiece material. Be familiar with its principles, Category (fast wire、Slow moving wire, 等) and scope of application.
Determine processing needs
Clarify the specific requirements for the parts to be processed, including dimensional accuracy, shape complexity, 表面粗さ, 等, Consider the function of the parts in the product and the environment in which they are used.
Choose the right equipment
Based on part requirements and budget, Choose the right wire cutting equipment. Fast wire-traveling equipment costs less but has slightly lower accuracy, Slow wire moving equipment has high precision but is expensive.
デザインとプログラミング
1. When designing parts, Consider the process characteristics of wire cutting processing, Avoid difficult-to-machine structures. Reasonable design of machining allowance, Threading holes, 等.
2. Use professional wire cutting programming software, Convert part design into machining code. Ensure programming accuracy and efficiency.
Process control
1. Install workpiece and electrode wire, Make sure the installation is secure and in the correct position.
2. Set appropriate processing parameters, Such as discharge current, pulse width, 供給速度, 等, According to material, Thickness and other factors can be adjusted.
3. Monitor the machining process, Pay attention to the wear of the electrode wire, Discharge status, 等, Adjust parameters or replace electrode wire in time.
品質検査
1. Comprehensive quality inspection of finished parts, Includes dimensional measurements, Shape check, 表面粗さ試験, 等.
2. Use measuring tools, Microscope and other testing equipment, Ensure parts meet quality standards.
後処理
Post-process as needed, Such as deburring, 研磨, Cleaning etc., Improve the appearance quality and performance of parts.
Packaging and storage
Use appropriate packaging, Prevent parts from being damaged during shipping and storage. Storage environment should be dry, clean, Avoid parts getting wet, さび.
必要な部品数が少ない場合でも、 10000 最終的に使用される複数の本番オブジェクト, CNCマシニングは理想的な製造方法です. 以下は当社が開始するカスタマイズされた CNC サービスです.
高速効果によって, 短時間で製品の製造を完了することができます, すぐに市場に参入できるように.
効率的なカビ製造は費用対効果の高い方法です, サンプルの生産と大量生産の間のギャップを埋めることができます. すぐにあなたの製品が市場を占領します.
カスタムプロジェクト用, 私たちのプロのチームは、品質と効率の面で最高の製品を達成するのに役立ちます.
すべての情報とアップロードされた素材は安全かつ機密扱いとなります.
Poor surface roughness: The surface of the processed parts is rough, Unsatisfactory finish
理由: Discharge parameters are unreasonable, Electrode wire wear, Working fluid pollution, 等.
解決
Optimize discharge parameters, Reduce discharge current and pulse width, Increase pulse frequency.
Replace worn electrode wire promptly, Keep the electrode wire in good condition.
Change working fluid regularly, Ensure the cleanliness of the working fluid.
寸法偏差: 実際の処理サイズと設計サイズには違いがあります
理由: プログラミングエラー, Machine tool accuracy issues, Electrode wire tension is unstable, 等.
解決
プログラミングコードを再確認します, Make sure programming is correct.
Regularly perform accuracy testing and adjustments on machine tools, Ensure the accuracy of machine tools.
Stable electrode wire tension, Use equipment such as tension adjusters.
Disconnected: The electrode wire suddenly broke during processing
理由: Electrode wire quality issues, Discharge parameters are too large, There are hard points inside the workpiece, 等.
解決
Choose good quality electrode wire, Avoid using poor quality electrode wire.
Reduce discharge parameters, Avoid excessive discharge energy causing electrode wire breakage.
Preprocess workpieces, Remove impurities such as hard spots.
Shape error: The shape of the processed parts does not match the designed shape
理由: プログラミングエラー, Machine tool accuracy issues, Electrode wire shaking, 等.
解決
プログラミングコードを再確認します, Ensure programming is accurate.
Perform accuracy inspection and adjustment on machine tools, Improve the motion accuracy of machine tools.
Take measures to reduce the vibration of the electrode wire, Such as using guide devices, 等.
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