アルミニウム押出
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Aluminum extrusion is a processing method in which aluminum alloy materials are extruded into the desired shape through a die at high temperatures.
ワンオフのCNC加工プロトタイプ
Our aluminum extrusion parts capabilities
Rapidefficient aluminum extrusions may be chosen because: Various shapes can be customized, Excellent performance and high strength, Advantages of high production efficiency and moderate cost.
Aluminum extrusion is a processing method in which aluminum alloy materials are extruded into the desired shape through a die at high temperatures. This technology can produce aluminum profiles with complex cross-sections and high precision, Widely used in various industrial products. Aluminum extrusion can not only improve material utilization, It can also significantly improve the performance and appearance quality of the product.
Aluminum alloy types for aluminum extrusion
6061アルミニウム合金: Has good mechanical properties and corrosion resistance, Suitable for manufacturing structural parts, bridge, Bicycle frames etc.
6063アルミニウム合金: Has excellent surface treatment properties and good solderability, Widely used in building doors and windows, Decorative materials, 等.
Building door and window frame processing
Can accurately extrude door and window frame profiles of various shapes, 高強度, Accurate, Meet the diverse needs of buildings.
自動車部品製造
Specializing in the production of aluminum parts for automobiles, バンパーなどの, Heat dissipation components, 等, Lightweight and reliable.
Electronic equipment housing processing
Capable of manufacturing high-precision electronic equipment casings, such as mobile phone, Computer case, Both beautiful and good heat dissipation.
Solar frame production
Provide high quality aluminum frames for solar panels, regular shape, Strong corrosion resistance, Suitable for various specifications of solar panels.
Rail transit parts processing
Can process high-speed rail, Parts for subway and other rail transit, such as screen door frame, Strength and precision meet industry standards.
Furniture decorative profile manufacturing
Specialized in creating aluminum profiles for furniture decoration, table and chair frame, Decorative lines, 等, Beautiful and durable, Various styles.
ppreciate the charm of aluminum machined parts, The perfect combination of craftsmanship and design is presented here.
Can extrude complex shapes, Meet different design needs. Such as various special-shaped pipes, Provide more possibilities for architectural and industrial design.
Properly processed, As strong as steel. for mechanical structures, Can withstand larger loads, Ensure stable operation of equipment.
Abundant raw materials and high processing efficiency, Reduce production costs. Conducive to large-scale application, Save money for your business.
Clarify needs
Determine the exact specifications of the parts needed, including size, 形, Accuracy requirements, 等, Consider the function and use environment of the part in the product.
Choose the right aluminum alloy
Select the appropriate aluminum alloy grade according to the performance requirements of the part. Different grades of aluminum alloys have different strengths, Corrosion resistance and other properties.
Design and mold making
1. When designing parts, Fully consider the process characteristics of aluminum extrusion, Avoid difficult-to-machine structures. Reasonable design of wall thickness, Reinforcement ribs, 等.
2. Make high quality molds, The accuracy of the mold directly affects the quality of the parts.
Extrusion processing
1. Place the heated aluminum alloy billet into the extruder, Extrusion of the required shape of the part through the die.
2. Control extrusion speed, Parameters such as temperature and pressure, Ensure part quality and dimensional accuracy.
Follow-up processing
1. Quenching extruded parts, Aging and other heat treatments, Improve the strength and hardness of parts.
2. Surface treatment as needed, such as anodizing, Spraying, 等, Improve corrosion resistance and aesthetics of parts.
品質検査
1. Dimensional measurement of finished parts, Appearance inspection, Mechanical property testing, 等, Ensure parts meet quality requirements.
2. Use measuring tools, microscope, Hardness tester and other testing equipment, Comprehensive inspection of parts.
Packaging and storage
Use appropriate packaging, Prevent parts from being damaged during shipping and storage. Storage environment should be dry, clean，Avoid parts getting wet, corrosion.
必要な部品数が少ない場合でも、 10000 最終的に使用される複数の本番オブジェクト, CNCマシニングは理想的な製造方法です. 以下は当社が開始するカスタマイズされた CNC サービスです.
高速効果によって, 短時間で製品の製造を完了することができます, すぐに市場に参入できるように.
効率的なカビ製造は費用対効果の高い方法です, サンプルの生産と大量生産の間のギャップを埋めることができます. すぐにあなたの製品が市場を占領します.
カスタムプロジェクト用, 私たちのプロのチームは、品質と効率の面で最高の製品を達成するのに役立ちます.
すべての情報とアップロードされた素材は安全かつ機密扱いとなります.
Surface defects: such as scratches, peeling, Pockets, 等.
理由: 粗い金型表面, Extrusion speed is too fast, Unclean working environment, 等.
解決
Improve mold surface quality, Polish and maintain molds regularly.
Optimize extrusion speed, Avoid going too fast or too slow.
Keep your work environment clean, Reduce the impact of impurities on the surface of parts.
寸法偏差: Actual size does not match design size
理由: 金型の摩耗, Extrusion temperature is unstable, Equipment accuracy issues, 等.
解決
Regularly inspect and replace molds, Ensure mold dimensional accuracy.
Stable extrusion temperature, Adopt precise temperature control system.
Perform regular maintenance and calibration of equipment, Improve equipment accuracy.
Insufficient mechanical properties: 強さ, Hardness cannot meet the requirements
理由: Improper alloy selection, Unreasonable heat treatment process, 等.
解決
Select the appropriate aluminum alloy grade according to the performance requirements of the part.
Optimize heat treatment process, Ensure that the mechanical properties of the alloy are fully utilized.
Deformation: Parts deformed during processing or use
理由: Extrusion process parameters are unreasonable, 不均一な冷却, Insufficient stress relief, 等.
解決
Optimize extrusion process parameters, Such as extrusion ratio, Extrusion speed, 等, Reduce internal stress in parts.
Adopt uniform cooling method, Avoid local overheating or cooling.
Proper stress relief of parts, アニーリングなど, 等.
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