Metal 3D printing
Serve
Metal 3D printing，That is, the application of additive manufacturing technology in the field of metal materials，is an advanced manufacturing method that creates complex parts by stacking metal materials layer by layer
One-off CNC machining prototype
Strong manufacturing capabilities for complex structures
High precision and performance
Personalized customization and quick response
Our metal 3D printing capabilities
There are many reasons to choose Rapidefficient metal 3D printing。First, high degree of design freedom，Can break through the limitations of traditional manufacturing，print out complex、fine structure，Providing possibilities for innovative design。Second, it is fast and efficient，Products can be manufactured in a short time，Greatly shorten the development cycle and delivery time，Meet market demand for rapid product updates。Third, the advantages of customization are obvious，Can be customized according to the specific needs of customers，Applications to meet different scenarios。Fourth, high material utilization rate，By precisely controlling the use of materials，Reduce waste，Reduce costs。Fifth, the accuracy is higher，Can print high-quality metal parts，Good performance。These features make Rapidefficient metal 3D printing useful in aerospace、medical、It has broad application prospects in many fields such as automobiles
Metal 3D printing is an additive manufacturing technology，Build 3D objects by adding metallic materials layer by layer。
Its working principle is usually to use high-energy heat sources (such as lasers、Electron beam, etc.) selectively melt or sinter metal powder or wire according to a pre-designed three-dimensional model，Stacked layer by layer，Finally get the metal parts you need。Learn more about the CNC machining process
Aerospace parts manufacturing
Aerospace parts with complex internal structures and special-shaped surfaces can be manufactured，like engine blades、Wing structural parts, etc.，Reduce weight while maintaining strength，Improve aircraft performance，And can quickly produce prototypes，Shorten R&D cycle
Medical implant and device manufacturing
Ability to customize and produce personalized implants based on patient’s specific conditions，such as artificial joints、Spinal immobilizer, etc.，Good fit with patient’s body；Precision medical equipment can also be manufactured，such as surgical instruments、Micro medical equipment, etc.，Provide better support for medical operations
Auto parts manufacturing
Can produce high-performance automotive parts，such as engine block、Piston etc.，Improve vehicle power performance and reliability；It can also meet the needs of personalized car customization.，Manufacture of exterior decorative parts、Personalized parts such as interior parts
Mold making
Ability to manufacture molds with conformal cooling water channels，Improve cooling efficiency，Reduce cooling time for injection molding or die casting，Improve production efficiency and product quality；Complex mold structures can also be easily produced，If there is a deep cavity、thin wall、Molds with undercut and other structures，Reduce manufacturing difficulty and cost
Energy sector parts manufacturing
in the oil and gas industry，Can be manufactured to resist corrosion、High temperature resistance、High pressure resistant parts，like a drill bit、valve、Pipe connectors, etc.；In the field of new energy，Efficient solar panel supports can be made、Wind turbine blades and other parts，Meeting the special needs of the energy sector
Art design and cultural creative products
Artists and designers can use the technology to turn ideas into physical works，Create complex shapes、Uniquely structured art sculpture、Decorations etc.；It can also be used for restoration and reproduction of cultural relics，Making replicas of cultural relics or repairing damaged parts of cultural relics，Convenient for research and presentation
Stunning display of metal 3D printed parts。There are complex aerospace components here，such as lightweight engine blades；Precisely customized medical implants，such as artificial joints。They demonstrate high precision and performance。The surface of the parts is delicate，Rich in details，Reflecting the charm of advanced manufacturing technology。These parts are not only technological achievements，It is also a symbol of innovation and breakthrough，Brings new development opportunities to many fields
Ability to print complex shapes that are difficult to achieve with traditional processes，Such as internal hollow structure, etc.，Improve product performance and design freedom
Manufactured to specific needs，No need to open a mold，Suitable for small batch production，Meet the personalized needs of different customers
Rapidly manufacture prototypes and products，Reduce process，Dramatically shorten R&D and production time，Improve efficiency
Design stage
1. Design the required metal part model using professional 3D modeling software。Make sure the model is well structured、Dimensions are accurate，Also consider the process characteristics of metal 3D printing，Such as avoiding too small structures、Reasonable design support, etc.
2. Optimize the model，to improve printing success rate and part performance。For example，Reduce unnecessary complex features、Optimize wall thickness, etc.
Material selection
1. Select the appropriate metal material according to the use and performance requirements of the part。Common metal 3D printing materials include titanium alloy、Stainless steel、Aluminum alloy, etc.
2. Understand the properties of your chosen material，Such as melting point、thermal expansion coefficient、Mechanical properties, etc.，In order to set appropriate parameters during the printing process
Preparing for printing
1. Import the designed model file into the metal 3D printer software，Perform slicing。Slicing software will divide the model into several layers，And generate a command file that can be recognized by the printer
2. Set printing parameters，Including printing layer thickness、Laser power、Scan speed、Temperature etc.。These parameters affect print quality and efficiency，Need to be adjusted according to material and part requirements
Printing process
1. Check the status of your metal 3D printer，Ensure equipment is functioning properly。Includes inspection of powder supply system、laser system、Movement system, etc.
2. Start the printer，Start printing。During printing，Closely observe the operation of the printer，Pay attention to whether there are any abnormalities，such as powder clogging、Laser failure, etc.。if something goes wrong，Stop printing in time and process it
Post-processing
1. After printing is completed，Remove the part from the build platform。Remove support structures from parts，Methods such as mechanical processing or chemical etching can be used
2. Post-process parts，Such as heat treatment、Surface treatment, etc.，to improve part performance and surface quality。For example，Annealing can eliminate the internal stress generated during the printing process，Polishing improves the surface finish of the part
Whether you need a small number of parts or 10000 Multiple production objects that are ultimately put into use，CNC machining is an ideal manufacturing method。The following are the customized CNC services we launch
By Rapidefficient，You can complete product manufacturing in a short time，so as to be able to quickly enter the market
Efficient mold making is a cost-effective way，Able to bridge the gap between sample production and mass production。Quickly let your products occupy the market
For custom projects，Our professional team will help you achieve the best products in terms of quality and efficiency
All information and uploaded materials are secure and confidential。
The printed surface is rough
Performance：The surface of printed metal parts has obvious graininess、not smooth
reason：Improper printing parameter settings，If the layer thickness is too large、Laser power is low etc.；Poor quality powder，Uneven particle size
Solution
Optimize printing parameters，Reduce layer thickness，Increase laser power；Choose better quality powder，Ensure particle size is uniform
Post-process prints，such as polishing、Polishing etc.，Improve surface finish
Part deformation
Performance：The printed part is bent、Distortion and other deformation phenomena
reason：Uneven temperature during printing，generate internal stress；The support structure design is unreasonable
Solution
Optimize printing parameters，Control temperature uniformity during printing，Reduce internal stress；Proper design of support structures，Increase part stability
Heat treatment of printed parts，Eliminate internal stress
Printing failed
Performance：Interruption during printing，Part cannot be completely formed
reason：Equipment failure，Such as laser system failure、Powder supply issues, etc.；The model design is unreasonable，There is a structure that cannot be printed
Solution
Check equipment，Troubleshooting；Ensure model design is reasonable，Avoid unprintable structures
Fully simulate and test before printing，Ensure the smooth progress of the printing process
Low material utilization rate
Performance：A lot of metal powder is wasted during the printing process
reason：Printing parameter settings are unreasonable，Resulting in underutilization of powder；Incomplete powder recovery system
Solution
Optimize printing parameters，Improve powder utilization；Improve powder recovery system，Recycle unused powder for reuse
Reasonably design the placement and support structure of parts，Reduce powder waste
Our CNC machining services have been praised by global customers from different fields。We supply CNC machining components to a variety of industries，Covers the following and more
Large size parts，Such as CNC machined ABS bumpers、PC/ABS instrument panels and precision automotive parts，Reflector for example、lens、Steering wheel assembly、engine、transmission
Robot parts for the robotics and automation industry、actuator、end effector、Motor、Automatic control equipment、Fixtures and housings
Stainless steel or titanium bone plate、prosthesis、respiratory equipment、handheld device、diagnostic equipment、anatomical model、Components for medical needs such as surgical instruments
Aero engine、body、turbine、brake、tire parts、lighting system、Vacuum pump and fuel pump parts
Consumer products，such as electronic equipment casings、button、handle、Knob、switch、wearable digital devices、Cookware products、sports equipment
New energy industry components，e.g. heat exchanger、valve、pipeline、Pumps and accessories、Hydraulic components、Battery components、solar panel components、Frame and impeller
Electronic housing、conveyor belt、fastener、connector、Generator components、fixtures、Machine and tool parts for industrial machinery
Actual models can be created based on semiconductor requirements，Engineering models and other experimental equipment，We work with universities around the world
