Rapidefficient

Die casting processing

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Die casting is a metal casting process,It injects liquid metal into the mold under high pressure,Allow it to quickly solidify to form parts of the desired shape。

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High production efficiency
High dimensional accuracy
Complex shape parts can be manufactured
Why Choose Rapidefficient Die Casting

Our die casting processing capabilities

Choose Rapidefficient Die Casting,Because of its high production efficiency,Able to quickly form a large number of complex-shaped parts;High dimensional accuracy,Reduce subsequent processing;Can be adapted to a variety of alloys,Meet different product performance needs,in car、Widely used in electronics and other industries,Can effectively reduce production costs。

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What is die casting parts processing

Die casting is a metal casting process,It injects liquid metal into the mold under high pressure,Allow it to quickly solidify to form parts of the desired shape。During die casting process,The molten metal quickly fills the mold cavity under high pressure,And solidified in a very short time,thereby obtaining high precision、high strength parts。This process is suitable for manufacturing complex shapes、Parts with high dimensional accuracy requirements,Widely used in various industries。
Commonly used materials:

(1) Aluminum alloy:
characteristic:Has light weight、High strength、Corrosion resistance and other advantages。Aluminum alloy also has good thermal and electrical conductivity,Easy to process and form。
Application scenarios:Widely used in automobile manufacturing、Aerospace、Consumer electronics and other fields。For example,car engine block、wheel hub、Electronic product casings are all made of aluminum alloy die-casting。

(2) Zinc alloy:
characteristic:Has good fluidity and casting properties,Ability to create complex-shaped parts。Zinc alloy has higher hardness,Good wear resistance,The surface treatment effect is also better。
Application scenarios:Commonly used to manufacture small parts,Such as hardware accessories、Toy、Decorations etc.。Learn more about the CNC machining process

Rapidefficient die casting is good at projects

Auto parts die casting

Specializing in the production of automobile engine blocks、High-precision parts such as transmission housings,Reliable quality。

Electronic equipment housing die casting

Making thin, light and strong electronic device housings,Exquisite appearance,Accurate dimensions。

Aerospace parts die casting

Providing high-strength die-cast parts for the aerospace industry,Meet strict quality requirements。

Communication equipment die casting

Production of die-cast structural parts for communication equipment,Signal is stable,Strong durability。

Medical device die casting

Manufacturing precision die-cast parts for medical devices,Meet health standards。

Hardware tools die casting

Specialized in die-casting various hardware tool parts,High strength,Long service life。

100+
CNC lathe
ISO
9001:2015Certification
20K+
Production of CNC parts per month
150+
CNC machining materials
Die casting parts display

Eye-catching display of die-cast parts。Various parts with complex shapes,such as car parts、Electronic housing, etc.,Accurate dimensions,Smooth surface。Reflects the charm of advanced die-casting technology,Demonstrating the perfect combination of efficient production and high quality,Providing reliable solutions for many industries。

Key advantages of die cast parts
Efficient production

Die casting process can quickly form complex parts,Extremely high production efficiency,Can meet large-scale production needs。

Higher accuracy

Parts with good dimensional accuracy can be manufactured,Reduce subsequent processing,Reduce costs。

Excellent strength

Die cast parts have higher strength and hardness,Able to adapt to various harsh working environments。

A quick guide to die cast parts
Learn about the die casting process

Die casting is a process in which molten metal is injected into a mold cavity under high pressure.,A manufacturing process that allows it to quickly solidify into shape。Be familiar with how it works、Applicable materials and main application areas。

Identify the specific requirements for the required die-cast parts,including size、shape、Accuracy、Performance etc.。Consider the function and use environment of the part in the product。

Common die-casting materials include aluminum alloy、zinc alloy、Magnesium alloy, etc.。Select the appropriate material based on the performance requirements and cost considerations of the part。

1. Consider the characteristics of the die-casting process when designing parts,Avoid difficult-to-form structures。Reasonable design of wall thickness、Release angle, etc.。
2. Choose a professional mold manufacturer to make high-quality molds,Ensure mold accuracy and durability。

1. Strictly control the temperature during the die casting process、pressure、Speed ​​and other parameters,Ensure stable parts quality。
2. Perform appropriate post-processing,Such as deburring、Surface treatment, etc.,Improve part appearance and performance。

1. Comprehensive quality inspection of die-cast parts,Includes dimensional measurements、Appearance inspection、Mechanical property testing, etc.。
2. Use advanced testing equipment and methods,Ensure parts meet quality standards。

Use appropriate packaging,Prevent parts from being damaged during shipping and storage。Storage environment should be dry、clean,Avoid parts getting wet、rust。

From idea to product

Whether you need a small number of parts or 10000 Multiple production objects that are ultimately put into use,CNC machining is an ideal manufacturing method。The following are the customized CNC services we launch。

Efficient manufacturing

By Rapidefficient,You can complete product manufacturing in a short time,so as to be able to quickly enter the market。

Real-time costing
Instant process feedback
top quality
Fast delivery
mass production

Efficient mold making is a cost-effective way,Able to bridge the gap between sample production and mass production。Quickly let your products occupy the market。

Control costs
high quality standards
fast delivery
Test the market before investing
Customized production

For custom projects,Our professional team will help you achieve the best products in terms of quality and efficiency。

Senior process optimization engineer
A dedicated project manager who works in sync with your schedule
First batch of tests
Ensure consistent quality at all times
Make your parts now
Start production operation

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Frequently Asked Questions about Die Casting Parts You Need to Know
pores and shrinkage cavities:During the die casting process,Because the gas in the molten metal cannot be discharged in time or the metal solidifies and shrinks,Will form pores and shrinkage cavities inside the parts。

reason:Improper design of casting system、Improper die casting parameters、Liquid metal with high gas content。

Solution
Optimize casting system,Add exhaust channels,Facilitates gas discharge。
Adjust die casting parameters,If lowering the pouring temperature、Increase die-casting pressure, etc.。
Degassing of molten metal,Reduce air content。

reason:Rough mold surface、Die casting speed is inappropriate、Improper use of release agent。

Solution
Improve mold surface quality,polishing。
Adjust die casting speed and pressure,Ensure smooth flow of molten metal。
Choose the right release agent,and use it correctly。

reason:Mold wear、Die casting parameters are unstable、measurement error。

Solution
Regularly inspect and maintain molds,Replace worn parts promptly。
Stable die casting parameters,Strengthen process control。
Use high-precision measuring equipment,Make sure size measurements are accurate。

reason:Improper material selection、The die-casting process is unreasonable、Insufficient heat treatment。

Solution
Choose the right material,Ensure the strength of the material meets requirements。
Optimize the die-casting process,Such as increasing the die-casting pressure、Extend the holding time, etc.。
Appropriate heat treatment as needed,Improve the strength and hardness of parts。

Application areas of CNC machining

Our CNC machining services have been praised by global customers from different fields。We supply CNC machining components to a variety of industries,Covers the following and more。

car

Large size parts,Such as CNC machined ABS bumpers、PC/ABS instrument panels and precision automotive parts,Reflector for example、lens、Steering wheel assembly、engine、transmission。

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Robotics and Automation

Robot parts for the robotics and automation industry、actuator、end effector、Motor、Automatic control equipment、Fixtures and housings。

medical

Stainless steel or titanium bone plate、prosthesis、respiratory equipment、handheld device、diagnostic equipment、anatomical model、Components for medical needs such as surgical instruments。

aerospace

aero engine、body、turbine、brake、tire parts、lighting system、Vacuum pump and fuel pump parts。

consumer electronics

Consumer products,such as electronic equipment casings、button、handle、Knob、switch、wearable digital devices、Cookware products、sports equipment。

new energy

New energy industry components,e.g. heat exchanger、valve、pipeline、Pumps and accessories、Hydraulic components、Battery components、solar panel components、Frame and impeller。

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industrial machinery

electronic housing、conveyor belt、fastener、connector、Generator components、fixtures、Machine and tool parts for industrial machinery。

Semiconductor

Actual models can be created based on semiconductor requirements,Engineering models and other experimental equipment,We work with universities around the world。